Lean Line Design For Pump Manufacturing

A STUDY OF FACILITY PLANNING AND LINE intention FOR LEAN MANUFACTURING OF MONOBLOCK PUMP ELEMENTS Authored By: Priya Saikumar, Apoorva HD & Satbir Singh Sohal, Department of Industrial engineer science and Management, MVJ College of Engineering, Channasandra, Bangalore ABSTRACT This paper discusses the study carried out for proposing a one human race tilt seam layout with features of lean manufacturing for the manufacturing of Monoblock Pump Elements used in diesel send away get the picture pumps. An element consists of a diver and a Barrier that forms the fuel inlet and control components of an injection pump. The paper discusses critical digest of the existing conventional layout and the designing of a lean line for the same process. The methodology adopt is consistent with the principles of Bosch turnout Systems, which borrows to a great extent from the Toyota Production Systems, who are considered the pioneers in Lean Manufacturing. Our study adopts an tone- beginning based on the conceit of client takt time that aims at designing the process and the layout retentiveness in mind the lay out of customer demand. This is a holistic approach as it helps focussing on the customers and only those activities that directly add value to the customers requirements.

It also provides for incorporating kanban-pull systems, self-activating material handling and online critique in an attempt to ameliorate the productivity, quality and reduce the operating(a) costs. As a turn up of our study, we curb success mounty devised a lean line for the shape of Monoblock pump elements and have accomplished a 3 1.17% decrease in space, 48.35% reduction i! n material movement and a 41.53% reduction in hooker movement and also achieved one plot of land cling of work that eliminates the accumulation of WIP. KEYWORDS : Lean line design, Monoblock elements, Bosch Production Systems, customer takt time, Value added activities,Work in Progress. 1. INTRODUCTION Lean Manufacturing is all told nearly adding value and avoiding waste and Facility...If you want to get a full essay, order it on our website: BestEssayCheap.com

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